Monthly Archives: February 2015

The Bondo Workflow

As you can see, there isn’t much in the way of updates  on the BR85HB, though that’s not due to a lack of progress- in fact, it’s almost complete and ready for moulding, just a couple weeks of work left to do:

The night of "completion"
The night of “completion” after ten hours of straight work. Slightly loopy from exhaustion!
After some more work.
After some more work.

If you want to see how that’s been coming along, check out the 405th update thread here: http://www.405th.com/f21/halo-4-br85hb-sr-pic-heavy-first-major-project-43577/. Major recent updates are around pages 4/5/6. The lack of blog updates is primarily due to the fact that building a piece like this mostly consists of doing the same general things over and over again but in slightly different shapes, not exactly a grand learning experience on every part like I’d originally anticipated.

Anyway, that’s not what I want to write about today, as you may have inferred from the title.

Bondo-age!

Needless to say, over the course of this build, I’ve learned rather a lot about the use of Bondo body filler. It’s an incredibly useful material, and unsurprisingly a staple in the prop and cosplay maker’s arsenal. I’ve seen the question of how it’s used come up numerous times over the last few months, and since the specifics are usually glossed over in favour of general advice, and I’m now in a position to be able to offer a fairly comprehensive beginners’ guide, it seems right to do so and pay it forward.

So, here we go with my typical Bondo workflow, going from bare surface to the beginning of surface prep for finishing.

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